9 Commits
Author SHA1 Message Date
twislaandClaude Opus 5.5 a0e3868934 Debug Console put: verify the card's copy, never zero-fill after a failed write
Found by M3's shared-bus test: when the card refused a write, the retry
closed the file (losing up to 3 KB of earlier chunks still in the write
buffer), then truncate() extended it back with zeros. The checksum only
covered the received bytes, so `put` reported success with 3 KB of zeros
on the card. Now a retry gives up if the card lost data, and the finished
file is read back and must hash the same before it's renamed.

The card refuses a write about once in five 1.7 MB uploads, with the
radio asleep as often as listening.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01EhqxQ49eCju4CzKYNjZzwT
2026-10-05 19:13:25 +02:00
twislaandClaude Opus 5.5 14ff13f634 Safe Mode, crash reports, and a watched main loop
Every build now records at boot which version runs and, after a crash
restart, which one crashed (even across a Rollback). The core dump
summary (task, PC, reason, backtrace) is printed and raised as a
Notification; `crash` shows it later. After 3 crash restarts in a row
the firmware starts in Safe Mode: clock, Wi-Fi, Update Service and Debug
Console only (SafeMode, 2 host tests). A normal restart or a minute up
resets the count.

The main loop is now on the task watchdog (enableLoopWDT): Arduino only
watched core 0's idle task, so a stuck loop hung the device for good.
The Update Service restarts into an installed update by itself if the
main loop hasn't after 90 s.

Debug Builds: `coredump get` and `reset` are answered by the console's
own task; rdbg.py crash decodes the backtrace and rdbg.py coredump runs
esp-coredump, against ELFs archived by version and digest in .pio/elves.

The StorageService mutex is now made in the constructor: Safe Mode never
starts that Service, and `info` crashed on the null mutex, 29 times in a
row before the fix was pushed into Safe Mode over Wi-Fi.

Verified on the device: crash report and full core dump decoded over
Wi-Fi; Safe Mode at exactly 3 crashes, left by `reboot`; a hung loop
caught by the watchdog in 5 s; `reset` from the console task. ADR 0005.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01EhqxQ49eCju4CzKYNjZzwT
2026-10-04 03:07:56 +02:00
twislaandClaude Opus 5.5 5b199c2436 sd put: copy a file to the SD card over USB serial
scripts/sd_put.sh <file> [card path] sends a file (by default into
/updates, for Update from SD) without taking the card out. The serial
driver drops bytes once its receive buffer is full, so the transfer is
stop-and-wait: 1 KB chunks, each acknowledged once the Storage Service
has written it, into a 2 KB receive buffer. The device checks the
SHA-256 before renaming <path>.part into place, and gives up after 5 s
of silence or a card job that never returns. FileReceiver holds the
logic, with 12 host tests. About 55 KB/s: 1.6 MB in under 30 s.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01EhqxQ49eCju4CzKYNjZzwT
2026-10-04 02:31:19 +02:00
twislaandClaude Opus 5.5 7afe6b7d17 OTA: keep new images on Probation; Arduino validated them before setup()
Arduino-ESP32's initArduino() marks a PENDING_VERIFY image valid unless
the sketch overrides the weak verifyRollbackLater(). Every update was
therefore VALID before bootGuard() or Probation ever ran (otadata read
back state 0x2 on a crash-looping test build), and nothing rolled back.
The bootloader was never the problem. Override it to return true, so
Probation decides.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01EhqxQ49eCju4CzKYNjZzwT
2026-10-04 02:12:45 +02:00
twislaandClaude Opus 5.5 45542dcbff OTA: the firmware rolls itself back; the bootloader doesn't
A deliberately crashing update looped forever on the device: the
prebuilt bootloader ignores ESP_OTA_IMG_PENDING_VERIFY despite the
app-side rollback config. UpdateService::bootGuard() now runs first in
setup(): it counts starts on Probation in NVS and, on the second
unconfirmed start, marks the image invalid and reboots into the
previous one. Confirming (or the Wi-Fi rollback) resets the counter.
ADR 0003 records the limit: a crash in the first milliseconds still
needs USB.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01EhqxQ49eCju4CzKYNjZzwT
2026-10-03 21:48:39 +02:00
twislaandClaude Opus 5.5 de5931210f OTA: clean refusal report in ota_push.py; shorter signature error
The device refuses at the header and hangs up mid-transfer; the push
client now says so instead of crashing on the reset. The error fits a
Toast (47 characters).

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01EhqxQ49eCju4CzKYNjZzwT
2026-10-03 21:43:03 +02:00
twislaandClaude Opus 5.5 08b59eb203 OTA: answer once the announced image size has arrived
The Arduino network client treats a half-closed connection as closed,
so the device's reply after the sender's EOF was lost. The header
already carries the image size: UpdateParser::complete() lets the
device finish and answer while the connection is open. ota_push.py
half-closes only if no answer comes within 3 s, for older firmware.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01EhqxQ49eCju4CzKYNjZzwT
2026-10-03 21:39:35 +02:00
twislaandClaude Opus 5.5 21b3d9e422 OTA steps 3-5: Update Service, Probation and Rollback, Update from SD
- EcdsaVerifier (mbedTLS, embedded public key) and EspOtaSink (writes
  the inactive app slot, esp_ota_end validates the image, then sets
  the boot partition)
- UpdateService: listens on TCP 3232 (and mDNS roro9stack-<id>) while
  Wi-Fi is Connected; streams into UpdateParser; replies OK/ERR to the
  sender; remembers the pending version so a Rollback is reported
  after the reboot
- Probation (host-tested): confirm after the first frame + 30 s + Wi-Fi
  (if configured); roll back if configured Wi-Fi never connects in 3 min
- Main loop: full-screen progress while receiving; restart once
  installed, waiting up to 60 s for Text Entry to end
- Settings > Firmware: version, Probation status, push address and
  name, and the .ota files in /updates on the SD card to install
- StorageService.runJob() runs work on the storage task (SD installs)
- wifi status prints IP and running version; RORO_TEST_CRASH test hook

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01EhqxQ49eCju4CzKYNjZzwT
2026-10-03 21:35:33 +02:00
twislaandClaude Opus 5.5 326e864264 OTA step 1: Update File format and streaming parser (host-tested)
lib/ota: a 160-byte header (magic, format, image size and SHA-256,
version, ECDSA signature over the first 80 bytes) then the image.
UpdateParser checks the header and signature before writing anything,
hashes the image as it streams into an UpdateSink, and only finishes
the sink when the hash matches. Downgrades are flagged, not refused.
Includes a dependency-free SHA-256 and semver comparison.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01EhqxQ49eCju4CzKYNjZzwT
2026-10-03 21:30:13 +02:00